NON-PRESSURE BOILER PROJECT FOR IVRY II WASTE-TO-ENERGY PLANT

Completed Project Reference – KDT Industry

Introduction: Reliable Heat Recovery through Non-Pressure Boiler Systems

The Non-Pressure Boiler Project for the Ivry II Waste-to-Energy (WtE) Plant highlights KDT Industry’s ability to deliver critical heat recovery infrastructure for sustainable power generation. Unlike conventional high-pressure boilers, non-pressure systems are designed for safe, efficient heat transfer without the risks associated with high-pressure steam.

KDT Industry designed, fabricated, and installed non-pressure boiler units, auxiliary storage tanks, structural steel supports, and integration systems, ensuring Ivry II achieved world-class energy efficiency, safety, and compliance with EU environmental standards.

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Project Scope and Objectives

The Ivry II plant required specialized boiler systems to support waste combustion and energy recovery. KDT Industry’s objectives included:

• Designing and manufacturing non-pressure boiler units for safe thermal energy recovery.
• Supplying auxiliary water and chemical storage tanks for boiler operations.
• Fabricating structural steel frameworks for boiler housings and access systems.
• Installing protective coatings and insulation for durability under thermal cycles.
• Ensuring compliance with EN 12953, ISO 14001, and EU WtE facility standards.

These contributions helped transform Ivry II into a benchmark for safe and efficient waste-to-energy recovery.

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Engineering and Manufacturing Excellence

Boiler systems for WtE plants require precision design and thermal resistance to perform under harsh combustion environments. KDT Industry delivered:

• Non-Pressure Boiler Units: Safe designs engineered for efficient heat recovery.
• Auxiliary Storage Tanks: Systems for water treatment and chemical dosing.
• Structural Steel Fabrication: Heavy-duty frames, housings, and pipe racks.
• Protective Coatings: Heat-resistant and anti-corrosion linings extending service life.
• Prefabricated Modules: Modular boiler sections reducing installation time.
• Compliance: All systems aligned with global waste-to-energy and boiler standards.

These engineering solutions ensured durability, safety, and operational reliability.

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Challenges and Solutions

The Non-Pressure Boiler Project faced multiple challenges:

1. High Thermal Loads – Continuous combustion created extreme heat exposure.
2. Ash and Dust Environment – Risk of abrasion and corrosion in boiler units.
3. Continuous Operation – Required reliable systems for 24/7 performance.
4. Environmental Compliance – EU regulations demanded high efficiency and low emissions.

KDT Industry’s Solutions:

• Applied advanced heat-resistant alloys and coatings for durability.
• Designed modular boiler units to simplify installation and maintenance.
• Integrated dust and ash-resistant linings to extend operational life.
• Ensured environmental safeguards to meet EU directives.

These solutions ensured Ivry II could operate safely and efficiently under demanding conditions.

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Contribution to Waste-to-Energy Efficiency

The non-pressure boiler system provided key advantages to Ivry II’s operation:

• Heat Recovery: Converting waste combustion heat into usable energy.
• Safety: Eliminating risks linked to high-pressure steam systems.
• Operational Continuity: Supporting uninterrupted waste-to-energy conversion.
• Environmental Performance: Enhancing energy efficiency and reducing emissions.

This project emphasizes KDT Industry’s ability to deliver safe, innovative energy recovery systems.

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Sustainability and Long-Term Value

Sustainability was a driving force in this project. KDT Industry ensured:

• Durable Materials: Long-life boilers reducing lifecycle costs.
• Recyclable Steel: Supporting circular economy practices.
• Eco-Friendly Design: Lower risks and improved energy performance.
• Compliance: Meeting EU and international emission standards.

These contributions guarantee Ivry II remains a future-ready, environmentally responsible energy facility.

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Why KDT Industry Was Chosen

Ivry II stakeholders selected KDT Industry due to its expertise in boiler systems and waste-to-energy engineering. Key reasons included:

• Proven WtE References – Experience in boilers, air ducts, ash handling, and heat recovery systems.
• Engineering Precision – Tailored non-pressure boiler designs meeting project needs.
• Sustainability Commitment – Full compliance with EU clean energy regulations.
• Global Reputation – Trusted worldwide as a reliable industrial engineering partner.

This collaboration reinforced KDT Industry’s role as a leader in waste-to-energy facility infrastructure.

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Looking Ahead

The Non-Pressure Boiler Project for Ivry II is a prestigious reference in KDT Industry’s portfolio. It demonstrates our capacity to deliver safe, durable, and eco-conscious infrastructure solutions that support renewable energy, sustainability, and industrial growth worldwide.

As demand for cleaner and more efficient waste-to-energy systems rises, KDT Industry is ready to provide next-generation boiler and heat recovery technologies for global markets.

This project strengthens our reputation as a global leader in boiler engineering and sustainable energy infrastructure.